Case Study - QRA to Support a Derogation for Cab Fire Performance

Background

In order to meet more challenging European engine emissions regulations, the client (a locomotive manufacturer) modified the engine and cooler group of their standard locomotive design. The changes were relatively minor but a larger cooler group generated more noise, which must be absorbed in order to meet the dosage requirements of GM/RT2160. This was achieved by fitting noise-absorbant materials in various locations around the cab. The materials were initially selected based on compliant (non-UK) fire tests and their ubiquitous use, not only in the domestic market (the materials are fitted to locomotives, plant equipment, motor homes, trucks etc) but also in the UK – and verified as being previously  approved for use in the cab of the standard design locomotives.

Project Overview

Through the use of a comprehensive and robust quantified risk assessment using relevant service data it was demonstrated that there was sufficient mitigation in place to demonstrate that the risk that the non-RGS compliant materials present to the railway infrastructure is as low as reasonably practicable (ALARP). The full analysis was presented in report ESG-R-R001(01).

Analysis

The fault tree analysis (shown below) was just one element of a 7-stage quantified risk assessment process:

  • Hazard Identification - System boundaries, scope, interactions with other systems (e.g. sources of heat or ignition), review of mandatory requirements & test results - establish delta
  • Causal Analysis - Factors contributing to the hazard, measures that reduce likelihood (risk mitigation)
  • Fault Tree Analysis - Quantified assessment of likelihood of Top-Hazard
  • Consequence Analysis - Specifically, an event tree analysis to establish likelihood of failure, possible effects of the hazard
  • Options Analysis - Required by ALARP to investigate and quantify possible alternative methods (risk reduction)
  • Risk Mitigation - Relevant issues that use a Fire TCA comparative assessment basis ie  comparing Class 66 incident data to Class 66 UIC-II fire performance
  • Demonstration of ALARP - Used to ultimately establish the elimination of importation of Risk.